Delivery Examples

2017 Factory Report List

Factory Report No. 373
No. 373

November 2017

"Powder Coating with New Type Powder Automatic Gun" new
Ishikawa Seisakusho, Ltd.
Coated Object Keywords Logistics equipment such as casters, transportation vehicles
Equipment Dual Electric field Powder Automatic Gun(ECXa)
Paint Used Powder paint
Introduction

The company manufactures and sells logistics equipment such as casters and transportation vehicles. This powder coating system was introduced to aim at improvement of production efficiency and just-in-time production by simplifying color change. This achieved improvement of film quality by settlement of mottling. And working environment and production efficiency was also improved greatly.


Factory Report No. 372
No. 372

October 2017

"Air electrostatic coating of medical equipment" new
Yamazaki Tosou Kougyou Co., Ltd
Coated Object Keywords Medical inspection equipment
Equipment Electrostatic Automatic Gun (EAB500), Control Panel (SUNAC1200EX), Diaphragm Pump (PD40)
Paint Used Solvent paint
Introduction

he company is specialized in baking coating of medical equipment which made by metal. The system was introduced to reduce manpower by automation and improve production efficiency. That achieved not only quality improvement but also energy saving and cost reduction because the coated object per 1 hanger increased by 2 to 3 times. In addition, the system improved production efficiency by 30% because it can be operated without stopping conveyor.


Factory Report No. 371
No. 371

September 2017

"Coating Operation of New Type Powder Gun with Coating Robot" new
Nichiden Iron Works Co. Ltd., Needle Factory
Coated Object Keywords Valve for water and sewage
Equipment Dual Electric field Powder Automatic Gun(ECXa),Dual Electric field Powder Hand Gun(ECXm),Powder Hand Gun Unit(AXR100DF)
Paint Used Powder paint
Introduction

The company has integrated production system from casting procurement machining, powder coating to assembly. The coating system was introduced to stabilize coating quality and upgrade coating film quality because the requirement of valve for water supply system is increasing. This system achieved improvement of coating quality accuracy and production efficiency by combining coating robot and powder automatic gun.


Factory Report No. 370
No. 370

August 2017

"Powder Coating System with New Electrostatic Gun" new
Takubo Industrial Co., Ltd. Saijo Office/Factory
Coated Object Keywords Steel storage, garage, bicycle storage, kitchen equipment
Equipment Dual Electric field Powder Automatic Gun (ECXa), Electrostatic Controller (BPS800a)
Paint Used Powder paint, Solvent paint
Introduction

The company manufactures and sells housing-related goods such as storage. The purpose of the coating system introduction is to improve of operation time and working environment. Dual electric field system achieved reduction of paint consumption by improving transfer efficiency by 10%, and simultaneously, appearance quality is also improved by suppressing electrostatic back ionization.


Factory Report No. 369
No. 369

July 2017

"Robot Coating to Anti-vibration Rubber for Automotive" new
Kanayama factory, Sahashi industries, Ltd.
Coated Object Keywords Rubber products for automotive and industry
Equipment Low-pressure Air Spray Gun(AGB51), Diaphragm Pump (PD40S)
Paint Used Solvent paint
Introduction

The company manufactures rubber and resin product. Coating robot is introduced in order to stabilize film thickness and workability. That achieved not only saving manpower and defective but also improved film quality and production efficiency by detect the coating error instantly thanks to production control system.


Factory Report No. 369
No. 369

July 2017

"Robot Coating to Anti-vibration Rubber for Automotive" new
Kanayama factory, Sahashi industries, Ltd.
Coated Object Keywords Rubber products for automotive and industry
Equipment Low-pressure Air Spray Gun(AGB51), Diaphragm Pump (PD40S)
Paint Used Solvent paint
Introduction

The company manufactures rubber and resin product. Coating robot is introduced in order to stabilize film thickness and workability. That achieved not only saving manpower and defective but also improved film quality and production efficiency by detect the coating error instantly thanks to production control system.


Factory Report No. 368
No. 368

June 2017

"Powder / Solvent Coating to Switch Panel" new
Head office and Yamagata factory, Kawaden Co., Ltd
Coated Object Keywords Switch Panel, Control Panel, Distribution Panel, PDU Panel
Equipment Corona Automatic Powder Gun(X-3a), Corona Hand Powder Gun (X-4m), Electrostatic Hand Gun (HB5000)
Paint Used Powder / solvent paint
Introduction

This company is the leading company of switch control system. The purpose of introducing the system is to renew and expand from old coating system. Regarding to powder coating, achieved improvement of film quality remarkably thanks to expected film thickness and high transfer efficiency. While, about solvent coating, workability and transfer efficiency is improved by introduction of light-weight gun and color changer.


Factory Report No. 367
No. 367

May 2017

"Electrostatic coating to aluminum object" new
Matsubushi factory, Marushin Co., Ltd
Coated Object Keywords Aluminum products
Equipment Electrostatic Automatic Gun(EAB500), Control System(SUNAC4000)
Paint Used Solvent paint
Introduction

This Company specialized in coating of buildings and iron products. This system was introduced to respond mass production and various requirements. That realized improvement of production efficiency and quality, reduction of paint consumption thanks to optimum reciprocator control, high transfer efficiency by variation of air caps.


Factory Report No. 366
No. 366

April 2017

"Robot coating of metallic products" new
Nihon MT, Co., Ltd
Coated Object Keywords Agricultural equipment
Equipment Electrostatic Automatic Gun(EAB400), Paint Supply Pump(PD40S)
Paint Used Solvent paint
Introduction

This Company is good at various functional coating such as dry lubricant coating and Ceramic coating. They introduced the robot coating system for quality stabilization and manpower saving. Thanks to that, the discharge and quality become stabilized and amount of using paint and operating time reduced.


Factory Report No. 365
No. 365

March 2017

"Powder paint of Mower" new
Hirokawa factory, OREC, Co., Ltd
Coated Object Keywords Agricultural equipment
Equipment Powder Automatic Gun(X-3a), Manual Powder Gun (XR4-100DFm)
Paint Used Powder paint
Introduction

This factory manufactures agricultural equipment and snow blower, and their auto mowers have the largest market share in Japan. Thanks to introduction of electro deposition and powder coating systems, weather resistance and antirust effect of coating film were improved. Meanwhile, they achieved better productivity and working condition.


Factory Report No. 364
No. 364

February 2017

"Electrostatic coating of iron and aluminum products" new
Fujio Toso Kogyo, Co., Ltd
Coated Object Keywords Iron and aluminum products
Equipment Electrostatic Automatic Gun(EAB500), Rotary Electrostatic Automatic Gun(ESA120), Control Unit (SUNAC2000), Paint Supply Pump(PD40)
Paint Used Solvent paint
Introduction

This manufacture specializes in baking finishing, heat resistant coating and fluorine coating. They change the guns according to coated materials, characteristics of paint, etc. Improvements of electrostatic and transfer efficiencies by using high performance coating equipments made a lot of merits such as cost reduction of 17-18% and significant decrease in failure rate.


Factory Report No. 363
No. 363

January 2017

"Powder Coating of Ventilation Hoods" new
Sarashina Co. Koseki Plant
Coated Object Keywords Ventilation hood
Equipment Powder Automatic Gun(T-3a),Control Unit (SFC-T200), Powder Hand Gun Unit (AXR100DF), Feeder (volumetric feeder)
Paint Used Powder paint
Introduction

This manufacturer specializes in metal stamping, spot welding, and the production/selling of ventilation parts. They recently introduced new equipment to improve product delivery, quality, and cost reduction by performing in-house coating. As a result, they have cut costs due to stable quality and a reduction in paint usage, while also improving production efficiency to a level never before seen, and shortening delivery time.


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