Introduction:While the company has been promoting labor-saving measures in its manufacturing processes, coating operations relied on manual spraying, making labor shortages and low productivity key issues. Meanwhile, to reduce workload caused by Okinawa’s high temperature and humidity and heat from the drying oven, the company introduced an automated coating system.

Benefits
1. Powder automatic guns reduced coating time to approximately 1/3.
2. Stable coating quality virtually eliminated coating defects and recoating, improving productivity.

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Introduction:To address insufficient coating on recessed and inner surfaces, increased touch-up coating, and higher paint usage, the company introduced a new system that automatically detects part shape and maintains the optimal coating distance.

Benefits
1. A 3D reciprocator enabled the coating gun to follow each part shape, achieving uniform coating film formation and significantly reducing touch-up coating.
2. The new system improved productivity by reducing line stoppages and is expected to reduce paint usage by approximately 30%.

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Introduction：Facing challenges with aging equipment—such as inconsistent coating quality, low transfer efficiency, increased paint consumption due to touch-up coating, and a deteriorating working environment—the company implemented a new coating system.

Benefits
1. A high-transfer-efficiency automatic coating gun reduced paint consumption by 30% and improved the defect rate from 15% to nearly zero.
2. Touch-up coating was eliminated, reducing operator workload and improving the working environment by reducing paint mist.

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