旭サナック株式会社旭サナック株式会社

Coating Equipment & Engineering Division

Bringing science to "Atomization"

CASE STUDY

Powder coating of agricultural tractor tillage claws

No.404
Dec.,2020

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Powder coating of agricultural tractor tillage claws

  • Metal/metal parts
Used paint:
Powder paint
Use product:

摩擦帯電式粉体自動ガン  T-3a(T-3a)

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The company manufactures agricultural machinery parts such as tillage claws. Until now, only 20-30 μm film thickness was produced by dipping coating, and rust was generated in parts at an early stage. In order to ensure the optimum film thickness and reducing the volume of industrial waste, new coating line was constructed. The spray gun which can balance the film thickness ensures a desired film thickness of 50 to 60 ㎛ without touch up work. They realized a substantial reduction in the volume of industrial waste, an increase in the production volume of 3000 pcs a day, and complete automation.

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Electrostatic Coating for Wooden frame interior mirror

No.403
Nov.,2020

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Electrostatic Coating for Wooden frame interior mirror

  • Wood

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This company manufactures and sells wooden frame interior mirrors and wooden interior products. Defects by painting has increased due to aging of equipment, and paint consumption has increased due to the unnecessary painting area other than the frame became wider by increasing demand for large mirrors. In order to solve these problems and realize higher productivity, they introduced the new system. They realized reduction of paint consumption by 20~25% thanks to the system of automatic spray-cut according to the shape of work piece and the new gun that has high Transfer Efficiency.

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Electrostatic Coating for Equipment of Finance, Telecommunication and Medical

No.402
Oct.,2020

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Electrostatic Coating for Equipment of Finance, Telecommunication and Medical

  • Metal/metal parts
  • Control panel/switchboard

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This company manufactures various equipment such as ticket machines. They replaced the system to solve the problem of high defect rate and declining production efficiency. They achieved cost reduction by realizing uniform film thickness and appropriate paint usage. Color change, which used to take 2 to 3 hours a day, can be done in 5 minutes. Moreover, touch - up work was decreased by high transfer efficiency, and productivity increased by 150 - 200%.

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CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.