Introduction : Built a new robotic coating line-in-house to solve issues with quality variations caused by hand spray and the lead time in the outsourced coating process.
Benefits :
1. Coating qualities were stabilized and the rate of defects was greatly reduced by combining with an EAB400R that is angled at the gun tip and allows coating with less robotic motion.
2. By the automation, the burden on workers could be drastically reduced, and the shortening of the lead time was realized.

Return to overview

Introduction : Due to the aging of workers and the deterioration of coating machines, the issue of quality/delivery time became apparent. In addition, existing facilities and personnel are no longer capable of responding to increased demand, and the coating facility has been renewed.
Benefits :
1. Productivity doubled.
2. The defect rate reduced to nearly zero.
3. The amount of paint used decreased by 40% in terms of the purchase value.
4. The proportion of robotic painting has increased to 90%, and hand sprays are now limited to small lot products, significantly reducing the burden on workers.

Return to overview

Introduction : Automatic guns and control systems were updated as coating machines became obsolete.
Benefits :
1. The high-efficiency painting of the air electrostatic automatic gun EAB500 virtually eliminated compensation for simple workpiece shapes.
2. By installing the operation panel in each booth, there was no need to go out of the booth every time the setting change was made. The work efficiency was improved while dust and seeding due to the entry and exit were drastically reduced.

Return to overview