Delivery Examples

2018 Factory Report List

Factory Report No. 383
No. 383

December 2018

"Two Component Coating for Large Construction Machine Parts" new
ML Cation CO., LTD
Coated Object Keywords Large construction machine parts
Equipment Air wrap hand gun (APSG10), Two-component mixing machine (ACW4000a)
Paint Used Solvent paint
Introduction

This company is specialized in electrodeposition, base coating, top coating and rigging for large construction machine parts. They introduced Two-component mixing machine that achieves precise mixing ratio and air wrap hand gun that achieves fine atomization and high transfer efficiency. They realized not only improvement of production efficiency, cost reduction and environmental load reduction, but also high quality coating, which the company holds as a policy.


Factory Report No. 382
No. 382

November 2018

"Coating of Metal Product" new
TACHIBANA-DENSO CO., LTD
Coated Object Keywords Metal product
Equipment Air Electrostatic Automatic Gun (EAB500), Control Panel (SUNAC4000EX), Diaphragm Pump (PD40)
Paint Used Powder paint, Solvent paint
Introduction

This company is specialized in designing, development and producing high quality solvent paint coating, powder paint coating, heavy duty coating and sheet metal processing. A variety of coating and surface treatments are performed. Efficient operation of integrated line from pre-treatment process to coating processes are realized with newly introduced automatic electrostatic coating system.


Factory Report No. 381
No. 381

October 2018

"Coating of fuel tank for construction machine" new
KOBELCO CONSTRUCTION MACHINERY CO., LTD.
Coated Object Keywords Construction machine, transporting machine
Equipment Air wrap electrostatic gun (APEG18), Two-component mixing machine (ACW1200), Pneumatic airless pump (SP1636)
Paint Used Solvent paint
Introduction

The company manufactures, sells and services construction machine and transporting machine. The equipments have introduced to improve transfer efficiency. The electrostatic hand gun can reduce paint consumption and make better the finishing appearance. The two-component mixing machine can save production cost and environmental burden because the disposal paint has been reduced. In this delivery example, the introduction merits occurred one after another.


Factory Report No. 380
No. 380

September 2018

"Coating by robot and two-component coating system" new
Hoshi Co., Ltd.
Coated Object Keywords Buddhist altar, mortuary tablet
Equipment Air spray auto gun (AGB50), Two-component mixing machine (ACW4000α), Diaphragm pump (PD40), Hand-held bell gun (HT100)
Paint Used Solvent paint
Introduction

This company manufactures and sells Buddhist altars. The coating robot was introduced to take over the technique to young generation by digitalization and stabilize production efficiency. After introducing this system, that achieved target values of quality stabilization, improvement of coating accuracy and operation environment improvement. As a result, expectations of coating style evolution in the future can be increased.


Factory Report No. 379
No. 379

August 2018

"Powder Coating to Metal Products" new
TOZAKI INDUSTRY CORPORATION
Coated Object Keywords Metal products
Equipment Frictional Charging Automatic Gun(T-3a),Control Panel(SUNAC4000i),Paint Feeder, Frictional Charging Hand Gun(T-2m)
Paint Used Powder paint
Introduction

This company specializes in electrostatic and powder coating with baking. This system was introduced to respond to the growing demand for powder coating and to reduce the environmental load. As a result, this coating line achieve production target with 6 hours of operation time a day. Furthermore, high penetration to complex shaped work and high quality surface appearance with thick film are realized thanks to newly developed gun.


Factory Report No. 378
No. 378

June 2018

"Coating of fuel tank for construction machine" new
HANKEN WORKS LTD.
Coated Object Keywords Construction machine, farm machine, fuel tank
Equipment Air wrap hand gun(APSG10),two-component coating machine(ACW1200EX)
Paint Used Solvent paint
Introduction

The company manufactures various products such as fuel and oil tanks for power shovels and bulldozers. A new system was introduced due to aging of the system and change of paint. This system achieves not only better surface appearance by stable mixing ratio and high transfer efficiency, but also improvement of operability and simplification of production control.


Factory Report No. 377
No. 377

May 2018

"Powder Coating to Metal Products" new
TSUTSUI KOGYO CO., LTD
Coated Object Keywords Metal products, aluminum products, steel materials
Equipment Dual Electric field Powder Automatic Gun (ECXa)
Paint Used Powder paint
Introduction

This company started powder coating practically for the first time in Japan in 1963. The introduction of a new automatic spray gun using electrostatic charging system improved transfer efficiency and achieved saving paint consumption and production cost. This coating line realizes various powder coatings.


Factory Report No. 376
No. 376

April 2018

"Electrostatic Powder Coating to Automobile Parts" new
Kyushu Placoat Co., Ltd.
Coated Object Keywords Automobile parts
Equipment Dual Electric field Powder Automatic Gun(ECXa)
Paint Used Powder paint
Introduction

The company responds to wide range of coating requests with their various powder coating and processing technology. The new system is introduced to increase production efficiency. Reduction of defects and paint consumption are achieved by improving surface appearance. The production efficiency has increased by 20% compared to last year.


Factory Report No. 375
No. 375

March 2018

"Coating to Metal Products" new
OHTSUKA KINZOKU., LTD
Coated Object Keywords Metal products
Equipment Air Electrostatic Automatic Gun(EAB500),Control System(SUNAC4200EX,Smart Sunac System), Paint Supply Pump(PD40), Electrostatic Hand Gun(HB5000M)
Paint Used Solvent paint
Introduction

This company is a manufacturer of metal construction parts. These automatic machines were introduced to stabilize quality and improve productivity in response to the growing demand for plate-shaped objects. This automatic gun realized better surface appearance by reducing unevenness of spray coating thanks to uniform spray pattern. In addition, it also contributes to cost reduction by reducing overspray.


Factory Report No. 374
No. 374

February 2018

"Coating to Metal Products" new
NAGAIZUMI PARKERIZING CO., LTD
Coated Object Keywords Metal product
Equipment Air Electrostatic Automatic Gun(EAB500),Control System(SUNAC4000EX, Smart Sunac System), Paint Supply Pump (PD40)
Paint Used Solvent paint
Introduction

The company specializes in under coat, top coat and powder coat for metal products. This system was introduced for improving quality and efficiency of coating. The new designed nozzle realized high quality finishing. In addition, operation efficiency was also improved by high durability, easy cleaning and maintenance.


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