旭サナック株式会社旭サナック株式会社

Coating Equipment & Engineering Division

Bringing science to "Atomization"

CASE STUDY

Electrostatic coating of Steel Frames for Construction Signboards with sandbag stand

No.429
Dec.,2023

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Electrostatic coating of Steel Frames for Construction Signboards with sandbag stand

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Introduction : The company suffered from a large amount of waste blowing into the cavities of the legs signboard’s legs and poor coating. The aging of coating equipment and facilities increased the workload year by year, and the working environment was also deteriorating.
Benefits :
1. The reciprocating control equipped with the spray cut function eliminates the waste blowing and realizes automation for about 100 types of workpieces.
2. Touch-up work is almost eliminated due to the application of highly efficient automated guns, greatly reducing the workload.
3. Quality has also improved, and the company expects to reduce paint usage by 30% in the future.

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Powder coating of LP Gas Cylinder

No.428
Nov.,2023

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Powder coating of LP Gas Cylinder

Used paint:
Powder paint

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Introduction : A new powder coating system was introduced to solve problems such as the aging of solvent coating facilities, the burden of paint viscosity control, and the difficulty of space-squeezing and quality-control due to multiple processes.
Benefits :
1. Improving working condition
2. Reducing the number of coating processes from four to one
3. Full automation without correction
4. Space savings
5. Reducing maintenance
6. Simplification of paint and quality control
7. Paint consumption was reduced by 60%, and costs including industrial waste and thinner costs were reduced by more than 50%.

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Powder coating of Fire Extinguisher Box

No.427
Oct.,2023

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Powder coating of Fire Extinguisher Box

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Introduction : A new coating plant was established to bring previously outsourced coating operation in-house, and an automated electrostatic powder coating system was introduced.
Benefits :
1. Automation stabilized the quality and reduced coating defects.
2. The high coating efficiency of ECXa and the recovery&reuse of paint significantly reduced the amount of paint used, contributing to cost reductions.
3. The transparent resin booth panel offers superior visibility and maintainability, improved the environment at the coating site.

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CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.