旭サナック株式会社旭サナック株式会社

Coating Equipment & Engineering Division

Bringing science to "Atomization"

CASE STUDY

Powder coating for Ventilation fan hood

No.426
Sep.,2023

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Powder coating for Ventilation fan hood

Used paint:
Powder paint

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Introduction : A new unmanned coating system was introduced because of the deterioration in productivity and quality due to the aging of facilities.
Benefits :
1. The transfer speed was improved by 180% and the color changing operation was shortened from 60 minutes to 15 minutes.
2. As a result of the robotization, the number of correction personnel required was reduced from 3 to 0, greatly improving production and work efficiency.
3. The defect rate was dramatically decreased from 10% to 3-5%.

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Electrostatic coating of Forklift engine hood

No.425
Aug.,2023

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Electrostatic coating of Forklift engine hood

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Introduction : Due to the aging of the coating system and the instability of reciprocating control caused by the weight of the bell electrostatic gun, a new system was installed to stabilize coating quality.
Benefits :
1. Touch up work that was always necessary for the bell coating became no need.
2. Defects caused by dirt and dust are greatly reduced by the fact that workers are no longer in the booth.
3. Improvement of the defect rate from 20% to 10% or less.
4. The use of paint has been reduced by 10% through the use of an automatic gun that achieves both high coating efficiency and excellent atomization.
5. Productivity is also improved.

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Introduction : A new system was introduced with the founding in May 2023.
Benefits :
1. Liquid automatic coating gun and liquid hand gun enabled high coating efficiency and atomization.
2. The latest electrostatic powder coating hand gun provides very little powder fall-off and high-quality coating even in thick coatings. Easily coat onto corners and weld angles.
3. More than 10% reduction in the amount of paint used than the previous model can be expected.

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CONTACT

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CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.