Introduction:To address insufficient coating on recessed and inner surfaces, increased touch-up coating, and higher paint usage, the company introduced a new system that automatically detects part shape and maintains the optimal coating distance.

Benefits
1. A 3D reciprocator enabled the coating gun to follow each part shape, achieving uniform coating film formation and significantly reducing touch-up coating.
2. The new system improved productivity by reducing line stoppages and is expected to reduce paint usage by approximately 30%.

Return to overview

Introduction：Facing challenges with aging equipment—such as inconsistent coating quality, low transfer efficiency, increased paint consumption due to touch-up coating, and a deteriorating working environment—the company implemented a new coating system.

Benefits
1. A high-transfer-efficiency automatic coating gun reduced paint consumption by 30% and improved the defect rate from 15% to nearly zero.
2. Touch-up coating was eliminated, reducing operator workload and improving the working environment by reducing paint mist.

Return to overview

Introduction:To address low efficiency in small-lot production lines, the company established a dedicated powder coating line to improve overall productivity.

Benefits
1. Productivity increased by 7% and the defect rate decreased by 3.5%.
2. The introduction of a proprietary powder gun reduced paint consumption by 20% and significantly reduced correction frequency.

Return to overview