旭サナック株式会社旭サナック株式会社

PRODUCTS

Liquid automatic coating gun

Micro Coat Air Spray Automatic Gun: Pearl Gun AGB50(M)/Low-pressure Air Spray Automatic Gun: Microace AGB51(M)

AGB50/51

  • Four-wheeled vehicles/parts
  • Motorcycle vehicles/Parts
  • Reduce paint usage
  • Improve coating film quality

Ideal for high-grade thin-film pearl coating with metallic or pearl paints./Low-pressure air atomization provides both a high transfer efficiency and uniform film coating quality.

FEATURE

Consistent paint transfer results

  A newly-developed nozzle and air cap combination provide a high rate of paint transfer, contributing to a reduction in

  paint costs.

Remarkable paint film quality

  A newly-designed, coaxial nozzle offers uniform paint film quality with excellent atomization.

Lower running costs

  A newly-developed needle seat structure improves durability when switching the spray mechanism ON/OFF,

  contributing to a reduction in running costs.

Compact, light-weight design

  A 10% reduction in length and 30% reduction in weight compared to previous models provide a compact, light-weight

  design. Multiple guns can easily be equipped to a single robot, contributing to an increase in productivity.

Specialized nozzle

  This standard-equipped nozzle’s rate of paint transfer is about 10% better than former models.

SPEC

Product name Pearl gun Micro Ace
Model AGB50 AGB50M AGB51 AGB51M
Max. fluid pressure 0.6MPa 0.6MPa
Max. air pressure 0.6MPa 0.6MPa
Dimensions (L x W x H) 119×44×91mm 114×96×92mm 119×44×91mm 114×96×92mm
Mass 430g 650g 430g 650g
Nozzle φ1.0 φ1.1
Air cap

HN400A (sold separately)

 

Select from HN600A, HN800A

(sold separately)

 

Fluid outlet diameter IN OUT Rc1/8 IN OUT Rc1/8
Air hatch φ8-6mm φ8-6mm
Structure/features For metallic pearl coating Removal manifold type - Removal manifold type

Note) Make sure to purchase air cap separately.

CASE STUDY

Introduction : The company involves the coating of medical / communications equipment, primarily optical equipment such as cameras. Previously, all non-optical instruments were coated manually, leading to limited productivity. To address this issue, the latest system has been introduced, incorporating robotic assistance.
Benefits : The implementation of the new system resulted in a significant productivity increase, allowing for the coating of 150 to 200 units daily, compared to the previous limitation of 50 units. Robotic assistance has relieved workers of burdensome tasks, such as pre-correction, leading to a reduction in paint usage by approximately 25% per piece compared to manual spraying.

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Purpose of introduction : Painting defects such as uneven surface occurs in the hand spray process.
To reduce the defect rate and save labor, a robot has been introduced.
Benefit : The synergistic effect of the robot and the spray gun with high transfer efficiency has greatly improved the quality of the coating film.
Defect occurrence reduced by 40%, paint consumption and paint waste reduced by 10%. It has also significantly reduced the time and cost of repainting.

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The company uses its unique surface treatment technology to manufacture bolts and nuts used in various fields where high durability and safety are required. They are positively introducing system which contributes to environmental measures, labor saving, automation, and energy saving. This time they introduced a paint heating device and an automatic gun. By keeping paint temperature and viscosity of the paint constant throughout the year, simplified quality control, and achieved uniform coating film.

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DOCUMENTS

Product catalog

Series Mutual Documents

PDF(703.87 KB)

CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.