旭サナック株式会社旭サナック株式会社

PRODUCTS

Liquid pump

Pneumatic Diaphragm Pump PD40 Series

PD40/L/S/SW

  • Four-wheeled vehicles/parts
  • Motorcycle vehicles/Parts
  • Aircraft / Aircraft parts
  • Electronic equipment
  • Construction machinery
  • Reduce paint usage
  • Increase productivity

Easy to clean and remarkable stability.

FEATURE

  • Diaphragm pump prevents paint leaks due to packing wear, enabling highly-stable coating.

 

  • Paint retention parts have been greatly reduced for easy solvent cleaning during color change, while paint waste and

    VOC emissions are significantly reduced.

  • The flange is coated with fluorine resin, making it even easier to clean than previous models.(PD40・40L)

 

  • A small bore suction hose allows you to use paint and solvent without waste, and makes it remarkably easy to clean.

    (PD40L)

  • A pressure increase valve produces twice as much air pressure as the standard type, making it ideal for high-viscosity

    paints such as water-based and hybrid paints.(PD40SW)

  • The paint path is constructed entirely of stainless steel, preventing corrosion with water-based paints, etc.(PD40S)

 

SPEC

Model

PD40

PD40L

PD40S

PD40SW

Pressure ratio

1:1

1:2

Max. paint pressure

0.7MPa

1.0MPa

Max. air pressure

0.7MPa

1.0MPa

Max. rate of discharge*1

20L/min

10L/min

20L/min

15L/min

Air hatch

G1/4(PF1/4)

Fluid outlet

Rc3/8(PT3/8)

G3/8(PF3/8)

Low-pressure regulator hatch bore G1/4(PF1/4))

Low-pressure regulator hatch bore G3/8(PF3/8))

Dimensions (W x D x H)

470×540×690mm

470×640×690mm

Mass

8.5kg

13.5kg

15kg

Required compressor 1.5kw(2PS)
Structure/features Standard specs Shortened cleaning specs SUS specs SUS pressure doubler specs

※1…Liquid: Water, pump unit

CASE STUDY

Electrostatic coating of architectural hardware

No.439
Nov., 2024

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Electrostatic coating of architectural hardware

  • Building materials
  • Metal parts
  • Exterior parts
  • Interior parts

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Introduction : Introduced the hand spray coating for the undercoat and an automated system for the topcoat. Due to the contribution of the automated system to improved productivity and stable coating quality, the same system was introduced for the undercoat one year later.
Benefits :
1. The amount of work per hanger has increased, improving productivity by 1.5 times.
2. Paint usage was reduced by 10%.
3. Automation has reduced the number of workers required and ensured 100% compliance with the standard film thickness.

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Electrostatic coating of steel furniture

No.436
Aug., 2024

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Electrostatic coating of steel furniture

  • Steel furnitures
  • Metal parts

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Introduction : In order to solve the problems of inconsistent quality and labor shortages, an automated coating system was introduced to the manual solvent coating line.
Benefits :
1. Automation and the excellent coating efficiency of the gun have stabilized quality and eliminated coating defects.
2. The coating work, which previously required two to three people, was reduced to just one, achieving labor savings.
3. Improved productivity.

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Robotic coating of Hydraulic cylinder

No.433
May., 2024

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Robotic coating of Hydraulic cylinder

  • Steel materials
Used paint:
Liquid paint
Use Product:

Pneumatic Diaphragm Pump PD40 Series(PD40/L/S/SW)

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Introduction : Built a new robotic coating line-in-house to solve issues with quality variations caused by hand spray and the lead time in the outsourced coating process.
Benefits :
1. Coating qualities were stabilized and the rate of defects was greatly reduced by combining with an EAB400R that is angled at the gun tip and allows coating with less robotic motion.
2. By the automation, the burden on workers could be drastically reduced, and the shortening of the lead time was realized.

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DOCUMENTS

Product catalog

Series Mutual Documents

PDF(319.40 KB)

CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.