旭サナック株式会社旭サナック株式会社

PRODUCTS

Multi-liquid mixer

CNC Multi-Component Coating Machine ACW4000EX Series

ACW4000EX Series

  • Four-wheeled vehicles/parts
  • Motorcycle vehicles/Parts
  • Aircraft / Aircraft parts
  • Construction machinery
  • Agricultural machinery
  • Improve coating film quality
  • Labor saving/automation
  • Introduction of IoT

Computer controlled multicolor two component mixing machine enable high mixing precison.

FEATURE

High-grade mix precision

Unique patented technology provides a high-grade mix precision when using multiple coating guns, with an error factor of +/-5% or less during flow change. Two-component mixing provides highly-stable dispersion mixing with our unique “mixing hose” and “power mixer” combination.

Easy to clean

A simply constructed “mixing hose” (patent pending) and easy-to-clean “power mixer” (international patent pending) greatly reduce the amount of residue and defects.

Compatible with multiple paint colors

Standard equipped with a color change valve for flexibility when it comes to using multiple paint types and colors (max. 21 colors).A highly-efficient “power mixer” is equipped, making water-based two-component mixing possible with multiple cleaning agents.

Industry management functionality

Multiple types of data are recorded to memory, including a work life management function, all error detections, the amount of paint used, and industry performance management data.Communication function (optional) improves process management.

Diverse variations

Other than the floor set standard type in and outside the booth, wall-attachment types, portable, light-weight robot mounted types, etc. are available for a flexible assortment of settings and places.

SPEC

Model ACW4000EX Series
Corresponding to the number of colors 3-color, 5-color, 7-color (base compound = max. 21 colors, hardening agent max. 21 types, thinner max. 21 types)
Mix ratio 1:5~30:1 (Three-component specifications 1:5:30~29:1:1)
Mix precision Within ±5%
Paint viscosity 20mPa・S~300mPa・S 20mPa・S~3,000mPa・S
Max. discharge correspondence 50~1,000mL/min 200~2,000mL/min
Max. durable liquid pressure 1.5MPa 25MPa
Dimensions

Control Unit:W550×H800×D300mm

Mixing Unit:W534×H920×D293mm(low pressure) W790×H1,100×D320(high pressure)※

Weight

Control Unit:80kg

Mixing Unit:40kg(low pressure) 60kg(high pressure)※

By explosion-proof mixing unit Intrinsic safety explosion-proof specs (certified for domestic labor)
Power supply voltage AC100V~240V
Power consumption 50W
Wetted material Stainless steel, teflon, polyester resin, tungsten carbide
Main applied materials Two-component urethane paint, two-component epoxy paint, water-based two-component urethane paint
Remarks For low pressure For high pressure

※Depends on the number of valves.

CASE STUDY

This company handles many types of objects, and various materials such as steel, aluminum and magnesium. They introduced the smart reciprocator and the tablet for remote operation. As a result, they ensured merits such as correspondence to small lot and various productions, shortening of color change time and reduction of paint consumption. Furthermore, they realized high transfer efficiency and improvement of production efficiency.

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Two Component Coating for Large Construction Machine Parts

No.383
Dec., 2018

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Two Component Coating for Large Construction Machine Parts

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This company is specialized in electrodeposition, base coating, top coating and rigging for large construction machine parts. They introduced Two-component mixing machine that achieves precise mixing ratio and air wrap hand gun that achieves fine atomization and high transfer efficiency. They realized not only improvement of production efficiency, cost reduction and environmental load reduction, but also high quality coating, which the company holds as a policy.

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Coating of fuel tank for construction machine

No.378
Jun., 2018

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Coating of fuel tank for construction machine

Used paint:
Liquid paint
Use Product:

Air Wrap Hand Gun APSG10(APSG10)

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The company manufactures various products such as fuel and oil tanks for power shovels and bulldozers. A new system was introduced due to aging of the system and change of paint. This system achieves not only better surface appearance by stable mixing ratio and high transfer efficiency, but also improvement of operability and simplification of production control.

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DOCUMENTS

Product catalog

Series Mutual Documents

PDF(1009.09 KB)

CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.