旭サナック株式会社旭サナック株式会社

PRODUCTS

Multi-liquid mixer

CNC Multi-Component Coating Machine ACW4000EX Series

ACW4000EX Series

  • Four-wheeled vehicles/parts
  • Motorcycle vehicles/Parts
  • Aircraft / Aircraft parts
  • Construction machinery
  • Agricultural machinery
  • Improve coating film quality
  • Labor saving/automation
  • Introduction of IoT

Computer controlled multicolor two component mixing machine enable high mixing precison.

MOVIE

  • ACW4000EX

FEATURE

High-grade mix precision

Unique patented technology provides a high-grade mix precision when using multiple coating guns, with an error factor of +/-5% or less during flow change. Two-component mixing provides highly-stable dispersion mixing with our unique “mixing hose” and “power mixer” combination.

Easy to clean

A simply constructed “mixing hose” (patent pending) and easy-to-clean “power mixer” (international patent pending) greatly reduce the amount of residue and defects.

Compatible with multiple paint colors

Standard equipped with a color change valve for flexibility when it comes to using multiple paint types and colors (max. 21 colors).A highly-efficient “power mixer” is equipped, making water-based two-component mixing possible with multiple cleaning agents.

Industry management functionality

Multiple types of data are recorded to memory, including a work life management function, all error detections, the amount of paint used, and industry performance management data.Communication function (optional) improves process management.

Diverse variations

Other than the floor set standard type in and outside the booth, wall-attachment types, portable, light-weight robot mounted types, etc. are available for a flexible assortment of settings and places.

SPEC

Model ACW4000EX Series
Corresponding to the number of colors 3-color, 5-color, 7-color (base compound = max. 21 colors, hardening agent max. 21 types, thinner max. 21 types)
Mix ratio 1:5~30:1 (Three-component specifications 1:5:30~29:1:1)
Mix precision Within ±5%
Paint viscosity 20mPa・S~300mPa・S 20mPa・S~3,000mPa・S
Max. discharge correspondence 50~1,000mL/min 200~2,000mL/min
Max. durable liquid pressure 1.5MPa 25MPa
Dimensions

Control Unit:W550×H800×D300mm

Mixing Unit:W534×H920×D293mm(low pressure) W790×H1,100×D320(high pressure)※

Weight

Control Unit:80kg

Mixing Unit:40kg(low pressure) 60kg(high pressure)※

By explosion-proof mixing unit Intrinsic safety explosion-proof specs (certified for domestic labor)
Power supply voltage AC100V~240V
Power consumption 50W
Wetted material Stainless steel, teflon, polyester resin, tungsten carbide
Main applied materials Two-component urethane paint, two-component epoxy paint, water-based two-component urethane paint
Remarks For low pressure For high pressure

※Depends on the number of valves.

CASE STUDY

Electrostatic Coating of Die-Cast Products   ⁂              ⁂          ⁂          ⁂          ⁂

No.447
Aug., 2025

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Electrostatic Coating of Die-Cast Products   ⁂              ⁂          ⁂          ⁂          ⁂

  • Metal parts

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Introduction To resolve issues caused by aging coating guns on its two-component coating line, such as declining quality, reduced productivity, and environmental concerns, the company upgraded its coating equipment and facilities. 
Benefits
1. The use of base resin and hardener, along with the amount of waste generated, was reduced by 15%.
2. Improvements in coating efficiency enabled an increase in line speed by 0.2 m/min.
3. The combination of highly efficient automatic coating guns and a multi-color two-component mixing system capable of high-quality coating created a synergistic effect, achieving both cost reduction and productivity improvement.

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Electrostatic coating of controller exterior panel

No.441
Jan., 2025

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Electrostatic coating of controller exterior panel

  • Metal parts
  • Control panels/Distribution panels
  • Other

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Introduction : Improving workability and productivity was a challenge.
Benefits : Color changes were done by inserting and removing the paint hose because there was only one paint route. By replacing it with a reciprocator featuring independent left and right control and a two-component coating system, it was possible to secure a separate paint route for each. It is expected that the complicated color change process will be significantly simplified and productivity will nearly double.

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同为涂装专业制造厂家,贵司需要对应的被涂物种类繁多,材料包括钢铁、铝、镁等多个种类。通过导入能够智能往复机和远程操作的平板电脑终端确立了可以对应小批量多品种的生产、可以缩短更换颜色的时间、减少涂料用量的优势,实现了提升涂装效率和生产效率的效果。

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DOCUMENTS

Product catalog

Series Mutual Documents

PDF(1009.09 KB)

CONTACT

Please feel free to contact us for any inquiries or questions regarding the coating equipment and engineering.

CONTACT

Please feel free to contact us for any consultations or questions related to the services of Coating Equipment Division.